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Southwest Flight 1380 – Fan Blade Failures in Turbo Fan Engines

Apr 18, 2018 | Crashes

Katzman Lampert & Stoll has filed suit in Philadelphia on behalf of numerous SWA 1380 Victims.

Litigation has goals far beyond compensation of accident victims. Where manufacturers and regulatory agencies have abrogated their responsibilities for safety, focused lawsuits can shine a light on overlooked deficiencies in aviation safety.

by Bradley Stoll – Partner, Katzman Lampert & Stoll
Southwest Flight 1380At this time, our thoughts and prayers are with the victims of the horrible tragedy that befell the passengers and crew of Southwest Airlines Flight 1380. As government investigators along with representatives from Southwest Airlines, Boeing, and CFM International commence their investigation of what presently appears to be a fan blade failure, the answers to certain questions should be paramount for the flying public. Has this failure mode occurred in the past, why was this failure uncontained, and was this incident preventable?

Not a New Phenomenon

The CFM56 series engines incorporate a large rotating fan to produce thrust necessary for flight. Fan blade failures in turbofan engines are not a new phenomenon in aviation and yesterday’s incident is not the first time it has occurred in a CFM engine. The fan blades in the CFM turbofan engine are subject to many different stresses and must be designed to withstand them and inspected to ensure integrity.

On January 8, 1989, a Boeing 737-400 equipped with two CFM56-3C turbofan engines experienced a fan blade failure. This incident is known as the Kegworth Air Disaster. Authorities attributed the blade failure to metal fatigue caused by heavy vibration. Thirty-nine people died in that tragedy.

Turbofan Blade FailureOn August 27, 2016, a Boeing 737-700 operated by Southwest Airlines experienced an uncontained turbofan blade failure on a flight from New Orleans to Orlando. Pieces of the engine punctured the aircraft’s fuselage. Fortunately, there were no casualties. Again, authorities attribute this failure to fatigue crack growth in the fan blade.

The regulatory system we have in place is supposed to prevent design induced malfunctions. Manufacturers boast of a rigorous certification process wherein the FAA approves the design of an aircraft or component. Design defects, however, do exist and when discovered after certification are supposed to be addressed through the issuance of an airworthiness directive. Airworthiness directives identify an unsafe condition and can impose design change or augment inspections to catch a failure before it occurs.

In 2010, the FAA issued an airworthiness directive against CFM56-3 series engines after “a report of a failed fan blade with severe out of limit wear…” This AD required periodic inspections of fan blades.

2 Hours of Time and $170

In 2017, the FAA proposed an airworthiness directive against the CFM56-7B turbofan engines. This proposed AD requires an ultrasonic inspection of fan blades and replacement of any worn blades. The FAA estimated this additional inspection would cost $170.00 per aircraft and involve only 2 hours of maintenance. Consequently, the European Aviation Safety Agency issued an airworthiness directive mandating the blade inspections in Europe on March 26, 2018.

Inspections are important, but so too is a redundant or failsafe design. Both Flight 1380 and Flight 3472 experienced “uncontained” failures. This means projectiles from the failed engine penetrated through or out of the engine cowling. Engines are, or at least intended to be, designed so that projectiles resulting from an engine failure are contained within the cowling. Projectiles struck the aircraft when Flight 3472 experienced its emergency and in the disaster that befell Flight 1380. This commonality raises the question whether the focus on fan blade inspections is overshadowing the element of failure containment.

Not a ‘First-Time Event’

An aircraft accident or incident is rarely a first-time event. The service history of a product line tells a story. The maintenance history of a product tells a story. All too often, these stories warn of an impending incident. We can only hope that the investigation of Southwest 1380, involving CFM International, Boeing, and Southwest will inform the flying public of the root cause of the blade failure, whether the inspections contemplated by the FAA airworthiness directive were conducted and if so, why the blade failed prematurely. In 1989, the Kegworth disaster warned of the seriousness of the danger. In 2017, Flight 3472 warned that an uncontained fan blade failure was still a threat to aviation. The flying public has a right to know why the disaster that befell Flight 1380 was not prevented.

The Law Firm of Katzman Lampert and Stoll has recently represented victims of several engine turbofan blade failures.

5 Reasons to Choose KLS

Hundreds of Millions Obtained on Behalf of Our Clients
Here are a few examples of recent verdicts and judgments from jury trials we have conducted: twelve million three hundred thirty three thousand five hundred dollars ($12,333,500.00) arising from a trial in Texas in Hanak v DynCorp, involving a crash due to faulty maintenance of a U.S. Army Blackhawk helicopter in Italy; fourteen million fourteen thousand five hundred and 16/100 dollars ($14,014,500.16) from a trial we conducted in Maryland, in Parsons, et al. v. Midwest Air Traffic Control Services Inc., et al. involving a midair collision; and, fifty four million dollars ($54,000,000.00) involving the crash of a Boeing 747-400 aircraft in Bagram, Afghanistan, as noted above. This is a sampling, as we have been taking cases to trial for many, many, years.

Successful Litigators
We have a long history of successful adversarial litigation with Boeing. Our cases against Boeing in particular, and specifically with regard to design problems in its 737 aircraft, include the representation of many clients reaching back to the crash of United Airlines flight 585, in Colorado Springs, Colorado, on March 1, 1991, and the crash of USAir flight 427 while on approach to land at Pittsburgh, Pennsylvania, on September 8, 1994. Both of those crashes involved a single-point design failure that caused a rudder reversal, leading to crashes of both 737 aircraft. In the lawsuits arising from both of those crashes, our firm was appointed by the federal courts to the Plaintiffs’ Steering Committee, to lead the litigation.
We also represented several clients and served on the Steering Committee arising from the crash of TWA flight 800 on July 17, 1996. That case involved a design defect in the center fuel tank of a 747 aircraft, leaving it susceptible to explosion from spontaneous combustion.
More recently we have litigated with Boeing on product liability and negligence claims involving the 747-400 crash of National Airlines flight 102 at Bagram Airport, Afghanistan, on April 29, 2013. That crash involved improper loading and restraint of military cargo.

Over 5 Decades Representing the People in Aviation Law Cases
In these past fifty-one years we have handled cases ranging from design and manufacturing defects to pilot error and improper maintenance, involving most of the aircraft types, makes, and models certificated in general aviation and transport category aircraft by the Federal Aviation Administration. We have handled cases from trial through appeals up to and including the United States Supreme Court. First and foremost, we are trial lawyers.

Expertise in All Facets of Aviation Law
Our firm employs several consultants, including pilots, aerodynamic engineers, mechanical engineers and materials engineers, who we regularly retain and deploy when investigating and litigating the causes of aviation accidents. In addition, we employ economists and certified public accountants for modeling and projecting economic losses.

Trained and Experienced Pilots
Our firm was founded in 1968 and since its inception has practiced virtually exclusively in aviation law involving product liability and negligence claims causing personal injury and wrongful death. The partners in the firm are pilots. David Katzman holds an Airline Transport Pilot certificate (the highest pilot certification issued by the Federal Aviation Administration), and is “type rated” and thus qualified to act as pilot-in-command and to instruct others in several transport category jet aircraft. Bruce A. Lampert is a multi-engine - instrument rated pilot

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